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Clymer Manuals Honda XR600R, 1991-2000 & XR650L 1993-2012 (Online Version 1991-2007) M221

Honda XR600R-XR650L (1993-2007) Service and Repair Manual Honda XR600R-XR650L (1993-2007) Service and Repair Manual
This service manual provides specific, detailed instructions for performing everything from basic maintenance and troubleshooting to a complete overhaul of the Honda XR600R-650L Series motorcycle. Do-it-yourselfers will find this service and repair manual more comprehensive than the factory manual, making it an indispensable part of your tool box.
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Print Manual 1991-2012
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More About - Clymer Manuals Honda XR600R, 1991-2000 & XR650L 1993-2012 (Online Version 1991-2007) M221

1991-2000 HONDA XR600R
1993-2012 HONDA XR650L

See Clymer Manuals M225 for 2000-2007 XR650R models.
This Honda Motorcycle manual is 336 pages.

QUICK REFERENCE DATA

Chapter One / General Information
 Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

Chapter Two / Troubleshooting
Electrical component replacement / Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Leakdown test / Clutch / Gearshift linkage / Transmission / Electrical testing / Starting system (XR650L) / Charging system (XR650L) / Ignition system / Front suspension and steering / Rear suspension / Brakes

Chapter Three / Lubrication, Maintenance and Tune-Up
Pre-ride inspection / Engine oil / Oil line strainer / Oil strainer screen / Air filter / Control cable inspection and lubrication / Clutch lever adjustment / Drive chain / Wheel bearing inspection / Emission control system (XR650L) / Spark plug / Valve clearance adjustment / Starter decompression lever adjustment (XR600R) / Compression test / Tune up

Chapter Four / Engine Top End
Cylinder head cover and camshaft / Camshaft chain tensioner / Cylinder head / Valves and components / Cylinder / Piston, pin and rings

Chapter Five / Engine Lower End
Engine removal-installation / Starter gear assembly / Flywheel and starter clutch / Kickstarter / Oil pump / Oil lines / Oil strainer screen / Primary drive gear / Camshaft chain and guides / Crankcase and crankshaft / Break-in

Chapter Six / Clutch and External Shift Mechanism
Clutch cable / Right crankcase cover / Clutch release lever / External shift mechanism

Chapter Seven / Transmission and Internal Shift Mechanism
Internal shift mechanism

Chapter Eight and Chapter Nine/ Fuel, Emmision Control and Exhaust Systems
Carburetor / Adjustments / Throttle cable / Choke cable / Fuel tank / Fuel valve / Crankcase breather system / Evaporative emission control system / Pulse seondary air injection system / Air box

Chapter Ten and Chapter Eleven/ Electrical System
Charging system / Alternator / Voltage regulator-rectifier / Ignition system / Ignition control module / Pulse generator / Ignition coil / Starting system / Starter / Starter relay / Clutch diode / Lighting system / Switches / Instrument cluster / Horn / Fuses

Chapter Twelve / Wheels, Tires and Drive Chain
Front and rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprockets / Tires / Wheel balance

Chapter Thirteen / Front Suspension and Steering
Handlebar / Handlebar grips / Front fork / Steering head / Steering play check and adjustment / Steering head bearing races

Chapter Fourteen / Rear Suspension
Shock absorber / Shock linkage / Swing arm

Chapter Fifteen / Brakes
Brake fluid / Brake service / Front and rear brake pads / Front and rear brake caliper / Front and rear brake master cylinder / Brake hose replacement / Brake disc / Brake pedal / Brake system draining / Brake bleeding

Chapter Sixteen / Body
Left side cover / Right side cover / Seat / Left hand guard / Right hand guard / Front fender / Rear fender / Air shroud (XR650L) / Frame guard / Sidestand

Color Wiring Diagrams

Models covered:
1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 XR600R XR600 R XR 600 R
1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 XR650L XR650 XR 650 L
Dual Sport Dualsport

Clymer Manuals Honda XR600R Manual
Clymer Manuals Honda XR650L Manual
Clymer Manuals Honda XR600R Online Manual
Clymer Manuals Honda XR650L Online Manual
The manuals you’ve come to know and trust are now available for online viewing. Your Clymer Manuals Honda XR600R, 1991-2000 & XR650L 1993-2012 (Online Version 1991-2007) M221 online manual is viewable with a magazine reader and features the same content as the printed manual. The Clymer online manual is excellent for viewing on tablets such as the iPad. The perfect tool can now be used in a mobile environment.

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Honda XR600R-XR650L (1993-2007) Service and Repair Manual

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